Redback Energy Services is reducing labor hours and improving efficiency as it assigns, ships and receives back the rental equipment that its oil and gas customers use, thanks to a recently deployed RFID solution. According to technology provider A2B Tracking, an inventory-counting process that previously took one week and had the potential for errors can now be accomplished within a single hour. The solution consists of UHF RFID tags epoxied to heavy equipment, a Zebra Technologies RFD8500 handheld reader and an app to enable data regarding goods being rented out or received.
Redback Energy Services is a rental equipment and service provider for the oil and gas industry. Each year, the company provides thousands of pieces of equipment, including separators, phalanges and valves, as well as large items such as trailers used by companies that produce natural gas or crude oil. The firm covers Oklahoma and Texas with a main distribution center, in addition to several satellite locations nearer to the sites where the equipment is used.
The company provides thousands of pieces of equipment, including trailers.
After customers place orders, Redback Energy Services can deliver those goods to their sites as needed, or customers can pick up the equipment themselves. These customers consist of oil and gas companies, as well as contractors for those businesses. Goods can often move from one site to another as they are returned from customers, maintained, inspected and made available for another project or customer.
A2B Tracking’s Daniela Zounek
Tracking each item and its status is a complex task that was performed manually, while inventory-counting checks of all the assets at all sites was carried out at least quarterly. The company must meet the Sarbanes-Oxley Act’s requirement that full physical inventories be counted every quarter and every year, and they must keep track not only of their physical inventory but also the value of those goods on a balance sheet. When the inventory counts are conducted manually, the process is time-consuming, requiring approximately a week of counting and reconciling, and has the potential for errors.
The company approached A2B Tracking in 2018 to find a solution, according to Daniela Zounek, A2B’s senior implementation engineer, and the system was taken live in spring of that year. The solution is now live at its central site in Elk City, Okla., as well as at several other sites around Oklahoma and Texas.
First, the company began attaching passive UHF on-metal RFID tags to a variety of makes and models of each piece of equipment. The unique ID number encoded on each tag is linked in the software to data about the specific equipment to which it is attached. Because of the variety of machinery types, A2B Tracking worked with Redback Energy Services to find the right tags for each size, shape and material, as well as the orientation of the tag that makes it easiest to interrogate with a reader.
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